AMIKONG EXCESS CONTROL SYSTEM PARTS
Specializing In:Automation Spares(DCS, PLC, CNC) Servo Drives HMI Power supplies Controllers
-
Please try to be as accurate as possible with your search.
-
We can quote you on 1000s of specialist parts, even if they are not listed on our website.
-
We can't find any results for “”.
2025-07-04 14:28:20
Glass Manufacturing 4.0: How Software-Defined Automation Powers the Electrification Era
The Electrification Imperative Demands Smarter Control
The glass industry stands at a critical inflection point. As manufacturers accelerate the shift from fossil fuels to electric melting and processing, traditional control systems hit their limits. Electrical failures now pose catastrophic risks – a momentary power glitch in a float glass annealing lehr can trigger six months of unplanned downtime, costing operators upwards of ¥1.5 million daily. These vulnerabilities expose a fundamental flaw: rigid, hardware-bound architectures cannot support the industry's electrified future. The solution lies not in adding complexity, but in intelligent, adaptive control systems built for change.
Breaking Free from Hardware Lock-In
Legacy control systems – often built around fixed gas infrastructure, mechanical interlocks, and monolithic PLCs – create critical bottlenecks. Their tightly coupled nature makes integrating new electrical components (VSDs, SCRs, water-cooled electrodes) or implementing predictive maintenance prohibitively complex. Software-defined automation fundamentally changes this paradigm by decoupling control logic from physical hardware. This creates:
Portable Control Logic: Applications become vendor-agnostic and reusable
Plug-and-Play Devices: Seamless integration of new electrical components
Future-Proof Architecture: Eliminates costly "rip-and-replace" upgrades
Reduced Vendor Lock-In: Freedom to select best-in-class components
Real-World Transformation: The Open Automation Advantage
Leading manufacturers are proving this approach. One global glass producer modernized their annealing line control using Schneider Electric's EcoStruxure Open Automation Platform (EAE). Results demonstrate the power of software-defined architecture:
50% Faster Deployment: Standardized, object-based engineering slashed commissioning time
Predictive Maintenance: Real-time analytics reduced unplanned downtime
Global Scalability: Identical control logic deployed across Brazil, Poland, and India plants
Operational Continuity: Upgraded electrical systems while maintaining production
This shift enables "copy-paste" innovation – successful implementations in one facility become blueprints for global rollout, overcoming legacy PLC fragmentation and bespoke I/O configurations.
Mastering the Brownfield Reality
Mastering the Brownfield Reality
Greenfield projects are rare. Most glass plants operate in complex brownfield environments with:
Hybrid energy systems (gas/electric)
Legacy I/O networks alongside modern controllers
Decades of incremental automation patches
Software-defined automation excels here through distributed intelligence. Plants can:
Modernize Gradually: Deploy smart edge devices alongside legacy systems
Integrate Disparate Systems: Unify control across electrical/mechanical assets
Manage Complexity Incrementally: Add intelligence where it delivers maximum ROI
Maintain Operational Continuity: Upgrade without production stoppages
Beyond Glass: The Industrial Provenance of Open Automation
The technology transforming glass production is battle-tested across heavy industries. Schneider Electric's EcoStruxure Open Automation Platform (EAE) – refined through 5+ years of real-world deployment – delivers results in:
Critical Infrastructure: Water treatment plants and power distribution
Discrete Manufacturing: Automotive and electronics production lines
Logistics & Material Handling: Warehouse automation and conveyor systems
Building Management: Data center environmental controls
This cross-industry validation confirms the platform's robustness for handling the glass sector's unique challenges of extreme temperatures, continuous operation, and precise thermal control.
Conclusion
Electrification isn't just changing how glass gets made – it's demanding a revolution in control architecture. Software-defined automation provides the essential framework for resilient, flexible, and future-ready operations. By decoupling logic from hardware, manufacturers gain unprecedented freedom to integrate new electrical systems, implement predictive maintenance, and scale innovations globally. The proven results in glass annealing lines and diverse industrial settings demonstrate this is beyond theory: it's delivering 50% faster deployments, mitigating six-figure daily outage risks, and enabling continuous evolution in our complex brownfield reality. As the industry accelerates toward net-zero goals, open automation platforms provide the critical pathway to smarter, more sustainable glass manufacturing.
Keep your system in play!
Newsroom
Related articles Browse All
-
amikong NewsSchneider Electric HMIGTO5310: A Powerful Touchscreen Panel for Industrial Automation2025-08-11 16:24:25Overview of the Schneider Electric HMIGTO5310 The Schneider Electric HMIGTO5310 is a high-performance Magelis GTO touchscreen panel designed for industrial automation and infrastructure applications. With a 10.4" TFT LCD display and 640 x 480 VGA resolution, this HMI delivers crisp, clear visu... -
BlogImplementing Vision Systems for Industrial Robots: Enhancing Precision and Automation2025-08-12 11:26:54Industrial robots gain powerful new abilities through vision systems. These systems give robots the sense of sight, so they can understand and react to what is around them. So, robots can perform complex tasks with greater accuracy and flexibility. Automation in manufacturing reaches a new level of ... -
BlogOptimizing PM Schedules Data-Driven Approaches to Preventative Maintenance2025-08-21 18:08:33Moving away from fixed maintenance schedules is a significant operational shift. Companies now use data to guide their maintenance efforts. This change leads to greater efficiency and equipment reliability. The goal is to perform the right task at the right time, based on real information, not just ...
- About us
- Our Team Contact Us 20 Years in Business About us
- Q&A
- Policies How to order Part status information Shiping method Return Policy Warranty Policy payment terms
- Asset Recovery
- We Buy Your Equipment.
- ADDRESS
-
32D UNITS,GUOMAO BUILDING,NO 388 HUBIN SOUTH ROAD,SIMING DISTRICT,XIAMEN