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PRODUCT DESCRIPTION
CI512-ETHCAT combines fixed and configurable digital channels
ABB CI512-ETHCAT connects digital field signals to an EtherCAT control system. It combines eight fixed inputs, eight fixed transistor outputs and eight software-configurable digital channels, allowing the station to balance feedback signals and switching commands.
The exact order number is 1SAP221000R0001. Electronic cam functions support position-related output switching, while S500 expansion depends on the device index. Specify the installed terminal unit, channel direction, process supply and EtherCAT configuration before ordering or replacing the interface.
The exact order number is 1SAP221000R0001. Electronic cam functions support position-related output switching, while S500 expansion depends on the device index. Specify the installed terminal unit, channel direction, process supply and EtherCAT configuration before ordering or replacing the interface.
BEFORE YOU BUY
Identify the digital station before ordering
ACTUAL APPLICATIONS
Where CI512-ETHCAT links digital signals and cam events
ABB documents cam-switch tasks for moving sheet material and rotary assembly. The module instructions also define discrete signal acquisition and transistor-load switching.
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01 · MATERIAL CUTTING
Trigger a cut at the material position
Use the documented decentralized cam principle to relate a cutting command to the travel of sheet material. Set the required switching positions in the engineered motion sequence and verify trigger timing against the physical cutter before production. -
02 · ROTARY ASSEMBLY
Sequence actions around a rotating table
ABB describes assembly tables whose cam actions depend on angular position. Configure the output assignments for the required station actions, then test the on and off positions against table movement so the assembly sequence remains coordinated. -
03 · DISCRETE FIELD I/O
Read feedback and switch field loads
Connect suitable 24 V feedback circuits and transistor-switched loads to the fixed and configurable channel banks. Define each DC channel direction, budget the output-group current and verify the actual field response within the EtherCAT control sequence.
Technical specifications for CI512-ETHCAT
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Product ModelCI512-ETHCAT
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Product ParametersEtherCAT Digital I/O Interface
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In stock1 unit
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ManufacturerABB
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Onboard digital allocation8 fixed inputs, 8 fixed outputs and 8 configurable input/output channels
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EtherCAT connectionTwo RJ45 ports; 10/100 Mbit/s full-duplex
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Cyclic process image10 input bytes and 14 output bytes
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S500 expansion availabilityUp to 10 modules with device index C0 or above; none below C0
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Acyclic service capacitySDO, maximum 1500 bytes
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Process supply voltage24 V DC at UP and UP3; 10 A fast protection fuse
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UP operating current0.15 A in normal operation
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UP3 consumption0.06 A plus maximum 0.5 A per output
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Maximum internal dissipation6 W
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Input filtering rangeTypically 0.1 ms; configurable from 0.1 to 32 ms
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Input voltage thresholdsSignal 0: -3 to +5 V; signal 1: +15 to +30 V
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Input current at 24 VTypically 5 mA per channel
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Output load rating500 mA per channel; 4 A per eight-channel output group before derating
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Overload diagnostic thresholdCurrent above 0.7 A; message after approximately 100 ms
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Output signal-high voltageUP3 minus 0.8 V
View all additional
Alternative Names
CI512-ETHCAT
1SAP221000R0001
CI512 configurable digital I/O
SYSTEM & REPLACEMENT CHECK
Information needed before ordering
Three direct checks to secure your system integration and minimize ordering risks.
Information
System integration
Replacement check
Manuals & support
ETHERCAT DIGITAL SIGNAL STATION
Define channel direction, load limits and cam behavior
ABB CI512-ETHCAT connects digital field signals to an EtherCAT control system. It combines eight fixed inputs, eight fixed transistor outputs and eight software-configurable digital channels, allowing the station to balance feedback signals and switching commands.
CI512-ETHCAT uses TU507-ETH or TU508-ETH. Its DC terminals are separate from the fixed DI and DO groups. Record each software-defined direction and check the matching supply, signal reference and receiver circuit.
Use the device index to confirm S500 expansion support and select the applicable device description. Preserve the validated EtherCAT project, cam assignments and output-current budget when integrating or replacing the station.
Features:
- Match standard order 1SAP221000R0001
- Record all eight configurable channel directions
- Check output groups and terminal-unit type
The ABB CI512-ETHCAT requires a verified channel map, load budget and EtherCAT configuration before system integration and commissioning.
INTERCHANGEABILITY
Verify the complete replacement identity before commissioning
ABB identifies CI512-ETHCAT order 1SAP221000R0001 as Active in datasheet 3ADR010008 revision 14 dated 2025-11-28. Device index C0 and above supports the documented S500 expansion; confirm the actual hardware before relying on this function.
Before exchange, retain the EtherCAT project, device description, cam configuration and DC channel assignments. Compare the terminal unit, supply connections, group current and installation orientation with the incoming spare.
Switch off all supply and process voltages before mounting or replacing the module. Restore the validated settings, inspect signal-state and error indications, and test digital feedback and output actions safely before releasing the machine.
Features:
- Confirm the complete CI512 order identity
- Retain channel directions and cam configuration
- Test actual field response after exchange
The ABB CI512-ETHCAT requires replacement verification of its terminal map, hardware index, output loading and control sequence before commissioning.
DOCUMENTATION STATUS
Browse the Manuals, Datasheets, Official Documents, Links
Important Notice: The Amikon files identify the applicable ABB source edition. Terminal units, controllers and field accessories are included only when expressly listed in the quotation.
Features:
- CI512-ETHCAT documentation distinguishes fixed and configurable digital channels
- Software licensing and project backups remain the customer's responsibility
- Accessories are supplied only when listed in the quotation
Documentation for the ABB CI512-ETHCAT must match the intended channel directions, load limits and EtherCAT project; confirm manual availability in the written quotation.
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Important notice
Manuals, software, firmware, cables, calibration data and accessories are included only when listed in the quotation. AMIKON is an independent supplier and is not affiliated with or authorised by the manufacturer.
This content has been produced using multiple sources. Takes no responsibility for the accuracy of this information. Always consult the original equipment manufacturer for the most up to date instructions and information.
BUYER INFORMATION
Commercial terms without hidden steps
Your written quote confirms the product identity, price, availability, lead time, warranty and shipping terms before payment.
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Shipping & delivery
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DispatchEligible stock: same / next day
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CarriersDHL, FedEx or UPS
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Ship fromXiamen, China
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Packed size13.4 × 7.3 × 4.3 cm
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Shipping weight0.16 kg
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Payment & customs
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PaymentBank transfer (T/T)
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CurrenciesUSD · EUR · GBP · RMB
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Credit cardsNot accepted
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HS reference8538900000
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OriginSwitzerland
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Warranty & returns
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Warranty12 months from AMIKON
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InspectionLabel, condition and packing checks
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ReturnsPrior RMA authorisation required
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CompatibilityConfirm before order
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OEM warrantyDoes not apply
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Your written quote confirms the product identity, price, availability, lead time, warranty and shipping terms before payment.
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Part checked
Full suffix recorded -
Condition checked
Label and appearance -
Packing checked
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Tracking supplied
Established couriers -
Sandy Lin
Dedicated account manager · 15+ years
FREQUENTLY ASKED QUESTIONS
Questions buyers ask about CI512-ETHCAT
Direct answers about identity, compatibility, stock, warranty, payment and shipping.
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Can all eight DC terminals be assigned the same direction?
Yes. ABB defines each DC0-DC7 channel through the user program. They may be used as inputs or transistor outputs according to the configured assignment. Review the complete terminal map before connecting field wiring; the fixed DI and DO banks keep their separate roles. -
What supply-current allowance is needed beyond the output loads?
ABB lists 0.15 A from UP during normal operation and 0.06 A from UP3 before adding the output currents. Include these electronics demands and the actual load budget instead of sizing the supply from actuator current alone. -
Can the 10 A protective fuse justify a 10 A load on an output group?
No. Fuse rating and usable output current are different limits. ABB specifies 500 mA per channel and 4 A per eight-channel output group before installation derating. The fuse does not increase either rating. -
Does a commanded high output deliver the full UP3 voltage to a receiver?
ABB specifies the high-state output as UP3 minus 0.8 V. Include this drop and the cable voltage drop when checking whether the connected receiver will reliably reach its required on-state voltage. -
How soon is an output overload reported?
The documented overload indication applies above 0.7 A after approximately 100 ms. This is a diagnostic threshold, not an allowable continuous load: keep the rated current at or below 500 mA per channel and observe group limits. -
Which device details distinguish a screw-terminal spare from a spring-terminal installation?
The terminal unit determines this distinction: TU507-ETH uses screw terminals and TU508-ETH uses spring terminals. Match the installed base as well as CI512-ETHCAT order 1SAP221000R0001; the interface order number alone does not specify a supplied terminal unit. -
Must every cam have its own dedicated output?
No. ABB documents that an output can be associated with one or several cams, or none. Review how overlapping cam states and any PLC overwrite affect the commanded output; the number of cams is not the number of independently wired output terminals. -
May the yellow channel LED be treated as a continuity test for field wiring?
No. ABB describes it as a signal-state indication. It does not by itself prove cable continuity or that a connected actuator has operated. Check the corresponding field circuit and safe functional response separately during commissioning.
READY TO VERIFY YOUR PART?
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