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2025-01-20 14:38:06

Advanced Dual-Channel Card for Vibration, Shift, and Rotational Speed Monitoring

About the author
Sandy Lin
Written by Amikon Limited

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As a seasoned expert in the field of automation spare parts, Sandy has dedicated 15 years to Amikon, an industry-leading company, where she currently serves as Director. With profound product expertise and exceptional sales strategies, she has not only driven the company's continuous expansion in global markets but also established an extensive international client network.

Throughout Amikon's twenty-year journey, Sandy's sharp industry insights and outstanding leadership have made her a central force behind the company's global growth and sustained performance. Committed to delivering high-value solutions, she stands as a key figure bridging technology and markets while empowering industry progress.

Precision Monitoring for Vibrations, Shift, and Rotational Speed

The dual-channel card is a groundbreaking solution for monitoring key parameters like vibrations, shift, and rotational speed in critical machinery. Equipped with cutting-edge diagnostic capabilities such as Fast Fourier Transform (FFT), PeakVue technology, and customizable band filters, this system ensures unparalleled accuracy and reliability. Designed to comply with API 670 standards, it is hot-swappable, making maintenance quick and hassle-free.

Each channel can function independently or in combination, making it a versatile choice for a wide range of industrial applications. Its robust design and shortproof power sources for sensors guarantee consistent performance, even under demanding conditions.


Independent Channel Functions

When configured as independent, each channel of the dual-channel card delivers precise measurements tailored to various parameters:

  • Bearing Vibration: Measures acceleration, velocity, and displacement, ensuring machine reliability.
  • Relative Shaft Vibration and Eccentricity: Detects critical shaft behavior for predictive maintenance.
  • Static Shift Measurement: Features advanced linearization of up to 32 segments, providing enhanced accuracy.
  • Rod and Valve Position Monitoring: Tracks critical component positions for operational efficiency.
  • Rotational Speed and Key Phasor: Ensures accurate monitoring of rotational dynamics for optimized machine performance.


Combined Channel Functions

For applications requiring enhanced precision, the dual-channel card supports combined functionality, using two sensors to calculate a single measurement:

  • Relative Shaft Vibration (Vector Smax): Provides comprehensive data for detailed vibration analysis.
  • Absolute Rotor Vibration (Displacement): Measures rotor displacement to detect potential misalignments.
  • Shift Measurement (Cone or Tandem): Linearization capabilities make this ideal for complex applications.


Outputs for Enhanced Monitoring

The A6500-UM dual-channel card is equipped with robust output options for each channel, ensuring seamless integration with existing systems:

  • Analog Outputs (0/4…20 mA): For real-time data monitoring.
  • Binary Outputs (24V, Channel OK): Confirms system functionality.
  • Binary Outputs for Limit Exceedance (24V): Alerts operators when thresholds are crossed.
  • Shortproof Analog Sensor Signal Output: Delivers reliable rough sensor data.


Compliance and Reliability

The dual-channel card is fully API 670 compliant, adhering to the highest industry standards for vibration monitoring and machine protection. Its hot-swappable design allows for maintenance without interrupting system operations, minimizing downtime. Additionally, the integrated shortproof power sources enhance sensor durability, ensuring uninterrupted data collection.


Conclusion

The dual-channel card is an indispensable tool for modern industrial environments, combining advanced diagnostic features with unmatched versatility. Whether used for independent or combined channel configurations, it delivers precise measurements for critical parameters such as vibration, shaft dynamics, and rotational speed. With its API 670 compliance, hot-swappable functionality, and reliable outputs, the dual-channel card ensures optimal performance and peace of mind for operators.

This innovative solution is the perfect choice for industries seeking to enhance machine reliability and operational efficiency.

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